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The die-cast aluminum surveillance camera housing, manufactured using a one-piece high-pressure die-casting process, provides a sturdy and reliable “armor” for precision optical and electronic components. Its dense metal matrix offers natural electromagnetic shielding, effectively blocking external interference and ensuring stable, clear video footage. The excellent thermal conductivity of die-cast aluminum alloy rapidly conducts the high heat generated by the chip and fill lights to the housing surface, enabling fanless, silent heat dissipation and ensuring consistent performance around the clock. The lightweight yet rigid structure withstands external impacts and harsh weather conditions, while the weather-resistant surface treatment ensures it remains as good as new despite exposure to salt spray, acid rain, and intense UV radiation. Blending the stringent demands of security with industrial aesthetics, it safeguards every inch of space that requires attention with a discreet yet robust presence.
Product Name: Aluminum Die-Cast Surveillance Camera Housing
Installation Options: Wall-mounted / Ceiling-mounted / Pan-tilt / Recessed dome
Product usage scenarios
1. Harsh outdoor security environments
Product Name: All-Weather, Weather-Resistant Die-Cast Aluminum Alloy Vandal-Proof Camera Housing
Installation Locations: Urban Road Checkpoints / Seaports / Border Monitoring Points
Designed specifically for extreme outdoor environments, it features a one-piece, thickened die-cast aluminum alloy housing that meets the IK10 impact resistance standard, effectively withstanding malicious strikes and impacts from flying rocks. The housing features deep-grooved heat dissipation fins, combined with a fully sealed potting process, to achieve IP68-rated water and dust resistance. This efficiently dissipates internal heat, ensuring that the infrared illuminator and processor operate stably at full capacity even during thunderstorms, sandstorms, and submersion. The surface is coated with military-grade salt-fog-resistant polyester powder, which withstands 2,000 hours of salt-fog testing without rusting, completely eliminating the risk of failure caused by housing corrosion.
2. Smart City Scenarios Combining Luxury and Casual Lifestyles
Product Name: Integrated Die-Cast Aluminum Alloy Camera Housing for Urban Landscapes
Installation Location: Smart Light Poles / Scenic Area Pillars / Commercial Complex Ceilings
Departing from the rugged aesthetic of traditional industrial equipment, this design employs precision die-casting to achieve a slim, streamlined profile, seamlessly integrating the lens, body, and lens hood into a single unit. The aluminum alloy housing’s excellent passive heat dissipation properties allow it to evenly disperse heat from the high-performance 4K chip without the need for external heat sinks, eliminating image noise caused by localized overheating. The interior of the housing features a precision shielding chamber that isolates strong electromagnetic interference—such as that from 5G base stations—ensuring that captured images are true to color and free of streaks. The surface is available in a variety of anodized finishes or automotive-grade paint finishes, allowing it to blend naturally with buildings and poles. This design balances urban security needs with public aesthetics, transforming surveillance into a subtle urban accent.
3. Industrial Smart Explosion-Proof Applications
Product Name: Explosion-Proof Die-Cast Aluminum Alloy Camera Housing
Installation Location: Explosion-proof zones in chemical plants / Underground coal mines / Dust-explosive environments
Strictly adhering to the GB/T 3836 explosion-proof standard, the housing is die-cast from a special aluminum-silicon alloy with precision-machined mating surfaces to form a safe explosion-proof chamber that completely isolates any internal sparks or arcs from external explosive gases, and is certified to the Ex d IIC rating. The housing wall thickness was determined through finite element analysis to withstand 1.5 times the reference pressure while maintaining extreme lightweight design. It integrates copper heat pipes in direct contact with the chip, directing heat to the housing for large-area, low-temperature heat exchange, ensuring the surface temperature remains below the ignition temperature group. The surface features an anti-static coating that prevents static buildup, providing intrinsically safe visual protection for high-risk environments.
Product Specifications
| Parameter Categories | Key Indicators |
|---|---|
| material (that sth is made of) | ADC12/Y112 die-cast aluminum alloy (optional LM6 corrosion-resistant alloy) |
| Molding process | Cold-Chamber Precision Die Casting + CNC Finishing |
| protection class | IP66 / IP67 / IP68 (customizable) |
| Impact Resistance Rating | IK08 / IK10 |
| surface treatment | Outdoor polyester powder coating (60–120 μm) / Hard anodizing / Fluorocarbon baked paint |
| Heat Dissipation Design | One-piece molded heat sink fins, heat pipe-coupled thermal conduction (optional) |
| Electromagnetic Shielding Performance | 30 MHz–1 GHz, shielding effectiveness ≥ 60 dB |
| operating temperature | -40°C to +70°C (expandable to 85°C) |
| Salt Spray Resistance | Neutral salt spray test: ≥1,000 hours (no blistering or rust on the surface) |
| Installation of Glass Windows | Features a silicone rubber seal and a clamping ring; supports heated defogging glass |
| Cable outlet | Standard M25/M20 connectors, compatible with waterproof cable glands |
| weights | Minimalist design, typically 1.8 kg to 5.2 kg (depending on size) |
| Color | Custom color swatches (RAL series), with support for screen-printed logos |
| Installation | Comes standard with a universal mount, supporting ceiling, wall, and pole mounting |
| Certification Standards | IP Protection Certification / IK Impact Resistance Testing / GB/T 2423 Salt Spray / ATEX / IECEx Explosion-Proof Certification (upon request) |


























